Engineered Control for Intricate Fabric Design

At the core of advanced warp knitting lies a small yet critical component—the Pattern Disc. This high-precision circular mechanism governs the needle bar’s movement, translating mechanical rotation into controlled, repeatable stitch sequences. By defining yarn guidance and loop formation, the pattern disc determines not just the structure, but also the aesthetic of the final textile.

Precision-Engineered for Consistency and Complexity

Manufactured from durable high-grade metal alloys, GrandStar’s pattern discs are engineered for continuous high-speed operation. Each disc features an array of meticulously cut slots or holes arranged around its circumference—each one dictating a precise needle action. As the machine rotates, the pattern disc synchronizes seamlessly with the warp system, ensuring flawless replication of the intended design across meters of fabric, whether in high-volume tricot production or lace manufacturing.

Versatile Patterning: From Simplicity to Sophistication

From straightforward weft-insertion patterns and vertical stripes to complex Jacquard-style motifs and openwork lace, GrandStar offers a wide range of pattern discs tailored to diverse production needs. Available in both standardized and fully customized formats, our discs empower fabric producers with design flexibility and rapid adaptability—making them indispensable tools in technical textiles, apparel, automotive fabrics, and lingerie markets.

Why GrandStar Pattern Discs Stand Apart

• Unrivaled Precision: CNC-machined for micron-level accuracy, ensuring consistent loop formation and minimal mechanical wear.
• Superior Material Strength: Crafted from hardened alloy steel for extended lifespan and resistance to heat and vibration.
• Application-Specific Customization: Designed to match unique yarn types, machine models, and production goals.
• Seamless Integration: Optimized to work flawlessly with GrandStar and other industry-standard warp knitting platforms.
• Enhanced Design Range: Compatible with wide-format and multi-bar Raschel and tricot systems for maximum design complexity.

Built to Support Innovation in Warp Knitting

Whether you’re engineering breathable sports mesh, architectural fabrics, or elegant lace, the pattern disc is the silent force behind the pattern. GrandStar’s pattern discs are not just components—they’re enablers of creativity, consistency, and competitive differentiation in high-performance fabric production.